Duane wrote:As long as your cut in the seat is within the confines of the walls of the locker below there would be no problem. There is no foam in this area. Many have cut through the seats and put in deck plates to allow access to the top fills on the 12 gallon tanks.
There being no foam in this area does not necessarily mean "no problem." The intact seats provide considerable stiffening to that part of the cockpit. Cutting completely through the seat will reduce the seat and cockpit integrity. It does so in the M as well, but the M cockpit is considerably smaller and doesn't require as much stiffening in this area. And since it was designed to be this way, there may be other areas where the stiffening has been increased to compensate.
It's not the same as punching holes in the seat. If you keep the holes small in relation to the total area, and don't put them too close to the edges, most of the stiffening effect will be retained.
For this same reason I won't notch the inside panels for filler cap clearance any further than to the beginning of the curved part.
Want another demonstration of this principle? Unscrew the side panels on the pedestal and see how much stiffness is retained. The thing turns positively flimsy.
Might you get away with it? Certainly, but don't fool yourself into thinking it couldn't be a problem just because there's no foam there.
It's exactly the same principle as the body panels in unibody and monocoque construction in cars.
Kevin, you shouldn't need me to point this out to you. If you need a better explanation you could talk to Colin Chapman. Sorry, couldn't resist. Is he still alive?